Main Assembly Lathe

A Grizzly 13x40 is the main assembly and repair lathe in my shop.  It’s equipped with a 6 jaw Bison “Set’ Tru”
chuck and allows me to do very accurate work for all parts of the construction process.

Taig CNC Mill

The small mill is suprisingly accurate.  I’ve made upgrades such as adding the Kress spindle that allow for higher speeds which are necessary for the very small endmills used in inlay work. I recently purchased a high speed water-cooled spindle which I plan to attach soon.  As much as I love the Kress the high pitch of the router can drive me a little nuts after a few hours of operation. A variety of jigs and fixtures allow me to cut inlays or the pockets that they go into, slotted ringwork, engraving…it’s a versatile work horse and there is a place for one of these in any cue shop.

Porper Model B Lathe

This small lathe is ideal for sanding shafts, polishing clear coat or as a jig to hold cues when they are getting leather or linen wraps.  It unfortunately lacks the accuracy for much else, but it’s variable speeds can be changed on the fly making it quick and safe to work on.

Grizzly Milling Machine

The Grizzly mill has a power feed table making it a snap for cutting the “V groove” into a forearm to receive points.  I had to make the clamp you see here that holds the 1.5 HP Porter Cable 690 router to the quill of the machine.  The higher speeds that the router has allow for much more flexibility, the mill’s standard  rotation speed is about 3400 RPM, but the router will turn at 28,000.

The mill is also equipped with a rotary indexing fixture allowing  accurate rotation for 4, 6 or 8 points…or even recuts.

The front vices hold a point square, where a wide straight router bit can be used to “face” the material.  This is done 4 times on each piece.  When a point blank is finished the corners are a perfect 90 degrees and it will produce 2 points.

I also have another fixture that can be clamped in here to cut the veneers.  It will hold the veneers under pressure and a “V” groove is cut in across the face.  The veneer stack is then trimmed, glued, folded and clamped for 24 hours until it is set.  This is when it starts to finally look like a point, ready to be glued into the forearm.

 

Cognoscenti Shaft Saw Machine

This saw machine was owned by Detroit cuemaker “California” John McCue.  Years ago I went to John’s shop to help him try to program an enormous CNC Mill he had purchased.  While I was there John showed me this machine and how beautifully it works to cut shafts. This Cog version is the nuts.

The biggest benefit is that the 5HP Powermatic 66 saw that the taper fixture is built on, is super quiet compared to a router.  The blades also have 60 teeth so it leaves a super smooth finish on the shaft.  John passed suddenly years ago and after years of this machine sitting peacefully the garage I finally purchased this saw from John’s wife Anita.

About the only drawback is that the machine is not set-up to cut multiple tapers. I’m happy with the one we have which took quite some time to get perfect, we only offer one taper on our cues for this reason,  Perhaps in the future we’ll upgrade it with a stepper motor and computer but at the present time there just doesn’t seem to be a need.

Jet 13 x 14 Lathe

The process of coring makes a LOT of saw dust and I simply didn’t want that in my main shop. Not all of my cues are cored but when I have something such as a burl or ebony front cue, it needs to be made lighter or stabilized.  The large gun drills you see in the upper right are the primary tools used here but the machine is also used for cutting rings from a billet.

Spiral Tapered Reamer

I had this special reamer made at enormous expense.  This tool allows me to make a perfectly repeatable tapered hole inside a forearm during part of the coring process.  The reamer creates a tapered hole .650″ at the joint end and .775″ at the end that gets joined to the handle, over a 12″ length.

My preferred glue for coring is West System, and it is for many other cuemakers.  The tapered core ensures that both the core and forearm can be nicely coated with glue before clamping and concerns about any areas that do not get filled up by a foaming glue, such as something like Gorilla, are completely eliminated.

C-Clamps

There are a variety of ways to clamp points into a cue.  One popular method includes wrapping the forearm in waxed paper and then stretched surgical tubing around it to hold the points in while the glue dries.

I always found that method made it difficult to see what I was doing. This method with C-Clamps may be helpful for some cuemakers that have experienced the same diffculty.

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Clausing Lathe

This machine is fitted with a Porter Cable router and a slotting bit which does the cutting.  For every rotation, the tool gives 6 cuts and is spinning at 28,000 RPM.  All of that jargon equals a smooth finish on everything cut here.

The machine is perfect for turning wood from square to round, tapering butts, forearms or whatever.  It makes one hell of a lot of expensive saw dust so it is strategically located next to the main dust collection system.

I was fortunate to find extra tailstocks for it which allow for easy changeover from straight cuts to something like taper cuts on a butt or forearm.  Nothing like good ‘ol fashioned American-Made machinery.

Carbide 60-Degree cutter

This cutter fits into a Porter Cable trim router on the main assembly lathe in the shop.  It is perfect for any external thread cutting such as what is required for a stainless steel joint collar.

Research and Development – Center of Excellence

The pool table is where it all pays off.  Not only do I love cues, but I also love to play and compete.  I’m always trying new things and definitely test hit every cue that comes out of the studio so having a pool table only steps away is helpful.

Many of my customers enjoy the ability to be able to play and hang out while I’m working on something for them.  One rule to be aware of…that’s great that you recently purchased that jump cue but learning to use it on my pool table is simply not something you do.  I’m originally from Windsor, Ontario if you are wondering why the Canadian flag is here on the wall.

Shaft Cutting

Here is Ryan putting the perfect taper on carefully aged shafts, he is the man to thank for why they are so straight.  I think he throws more away then he lets come into the shop to become shafts…hey buddy do you know how much that wood costs me?  Grrrrr…..